MinWave Soldering

Pillarhouse Jade Pro

The Jade PRO is a hand load system, incorporating a universally adjustable tooling carrier capable of accommodating PCBs or pallets up to 457x508mm.
In its basic format, the Jade PRO is configured with a single solder bath. In the Jade PRO Duplex guise, the machine can be configured with twin adjacent solder baths on independent Z axis drives. This achieves increased production flexibility by permitting use of two different nozzle tip sizes which can be allocated as process requirements dictate within any particular area on a PCB.

All of the above Jade PRO configurations can be offered with optional automatic heated solder bath change stations. Using this system the non-operational solder bath and pump system is stationed at one of two heated park positions located at either side of the main machine.

This heated station maintains the correct solder temperature within the bath that is idle, so that when changeover occurs, the replacement bath can resume immediate production. A single automatic solder bath change station is identified as a PLUS configuration, whilst twin stations (located at both sides of the machine) are identified as PLUS PLUS configurations.
On this basis Duplex machines with the PLUS PLUS identity will operate with 4 individual solder bath and pump systems.

The Jade PRO series is controlled by a PC, through PillarCOMM, a Windows® based ‘Point & Click’ interface with a PCB image display.

Additionally our PillarPAD offline programming package allows the operator to produce programs independently from the machine using Gerber data.

Specifications

  • Height: 1230mm / 48” to 2025mm / 80″- with light stack
  • Width: 1250mm / 49“ to 1700mm / 67”- with side auto changer
  • Depth: 1495mm / 59”
    1720mm / 68” with flux bottles
  • Board size: 457mm x 508mm / 18”x 20”
  • Edge clearance: Above / below 3mm
  • Height clearance: Above / below 40mm nominal 90mm max. top-side only
  • Solder: Most commonly used solder types – including lead-free
  • Solder pot capacity: 20kg standard – 30kg large bath
  • Applicators: AP style – 2.5mm to 16mm dia.
    Extended AP style – 2.5mm to 20mm dia.
    Micro nozzle – 1.5mm to 2.5mm
    Jet-Tip style – 6mm to 40mm dia.
    Jet-Wave style – up to 25mm width
    Special dedicated nozzles available upon request
  • Flux: Low maintenance Drop-Jet system. Low solids (below 8%), no clean flux, pressurised and inerted system, optional water-soluble system available
  • X, Y & Z Axis resolution: 0.1mm
  • Repeatability: +/- 0.05mm
  • Nitrogen usage: Up to 40 litres gas/min per bath using single bath with standard AP solder nozzle, 5 bar pressure.
    Up to 80 litres gas/min using duplex twin bath configuration. Refer to Pillarhouse for Nitrogen usage requirement with dedicated multi-tube nozzle assemblies.
  • Nitrogen purity: 99.995% or better
  • Air supply pressure: 5 bar / 72 psi
  • Power supplies: Three-phase + neutral + PE
  • Voltage: 230V phase to neutral / 400V phase to phase
  • Frequency: 50/60Hz
  • Power : Maximum 9kVA per phase machine configuration dependent
  • Transport: Hand load
  • Tooling: Integral adjustable board guides, includes finger extensions and board clamps.
  • Programming: PillarCOMM Windows® based ‘Point & Click’ interface

ONBoard Solutions offers SMT Production Solutions, Inline Printers, PCB printers, SMT assembly machines, Thermal Reflow Ovens, Wave Soldering, Conformal Coating, PCB Cleaning, Rework, Soldering, Desoldering and Rework Stations, Dispensing Units, Fume Extractor, Static Controls, DIE Bonders, Wire Bonders, Dicing Systems, Wafer Mounting System, Precision Cleaning, Lead free Solder Paste, Leaded Solder paste, Solder Wire, Flux, Epoxies, SMT Adhesives, UV Curable, Underfill, Precision Cleaners, Bonding Wire, Capilliary Tubes, Nozzles, Solder Tips, Air Showers, Pass Boxes, Transfer Hatches, Fan Filter Units, Laminar Flow Cabinets, Straddle Units, Modular Clean Rooms, disposable gloves, sterile gloves, ESD chairs, sticky mats, disposable garments, wipers, disinfectants.